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What's the difference between closed ink cup system and open ink tray system?

November 25, 2023

What's the difference between closed ink cup system and open ink tray system?


The closed ink cup system and open ink tray system are two different methods used in the pad printing process, which is a printing technique commonly used for marking objects. 

Here are the key differences between the two:


Ink Containment:

Closed Ink Cup System: In this system, the ink is contained in a sealed cup with a ceramic or metal ring. The cup is positioned over the etched printing plate and the image to be printed. The sealed nature of the cup helps prevent the ink from drying out quickly and minimizes solvent evaporation.

Open Ink Tray System: In contrast, the open ink tray system uses an open container or tray to hold the ink. The ink is spread across the tray, and excess ink is typically scraped off the surface before the pad picks up the ink for transfer to the substrate.


Ink Usage:

Closed Ink Cup System: This system is generally more efficient in terms of ink usage. The sealed cup helps to preserve the ink, reducing waste and evaporation.

Open Ink Tray System: Due to the open nature of the tray, there is a higher likelihood of ink drying out or evaporating, which can result in more ink wastage.

Maintenance:


Closed Ink Cup System: It is often considered easier to maintain because the sealed cup helps protect the ink from contaminants and drying. It requires less frequent cleaning and is generally more user-friendly.

Open Ink Tray System: The open tray may require more regular cleaning to prevent contamination and drying of the ink. It may be perceived as less convenient in terms of maintenance.

Color Changes:


Closed Ink Cup System: Changing colors in a closed ink cup system can be quicker and involves less ink wastage since the ink is contained in a closed environment.

Open Ink Tray System: Changing colors in an open ink tray system may take more time, and there may be more ink wastage during the color change process.

Precision and Quality:


Closed Ink Cup System: The closed system can provide a more controlled and precise ink application, contributing to higher print quality, especially for fine details.

Open Ink Tray System: While capable of producing good prints, the open tray system may have slightly less precision, particularly for intricate designs.


The choice between a closed ink cup system and an open ink tray system depends on factors such as the specific requirements of the printing job, the desired print quality, and the user's preferences regarding ease of maintenance and ink efficiency.


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